
Description of
Infrared Thermography
Infrared thermal imaging systems are
valuable tools that may be used to pinpoint problem areas and avoid costly
plant shutdowns.
The use of thermal
imaging does not eliminate the need for a thorough preventive maintenance
program. It serves as a means of
identifying critical areas and to locate trouble
spots that help to determine maintenance priorities between scheduled
shutdowns.
Infrared thermal imaging systems
operate on the basic principal that all objects above absolute zero (-273 C)
radiate infrared energy,
the level and wavelength of which are
proportional to the temperature of the object. Since infrared energy is
invisible to the naked eye,
some means must be
provided to transform it to a visual image. Basically, an infrared thermal
imaging system consists of a camera that
remotely picks up the infrared radiation being
transmitted, detectors which transform the radiation to electrical signals, an
amplifier
to boost the signal
to suitable levels, and a monitor to view the visual image.
Most equipment failures in an
industrial/commercial facility are accompanied by increased temperatures, in
other words...they got hot.
Infrared thermal imaging systems
can detect this rise in temperature thus can be applied in a wide variety of
areas. Since no physical
contact is required between objects being
scanned and the test equipment, it can be used during normal operation of the
facility.
This allows the thermographer to pinpoint trouble spots with no
interruptions of service.
During equipment startup, thermal
imaging may be used to check insulation efficiency, optimize control settings
and locate any
thermal losses or hot spots. Before scheduled
maintenance shutdowns, it can be used to identify areas requiring immediate
attention.
After shutdowns, it may
be used to verify and evaluate the repair work.
Increased current flow in electrical
equipment due to overloading, insulation breakdown, or high resistance
connections results in
increased heat. Thermal imaging systems detect
these problems in their early stages, before failure occurs
reducing downtime,
risk of fire, and increasing life safety.
Downtime can be minimized by using Thermal
imaging systems as a preventive/predictive tool. Finding problems before they
occur
allows time for parts to be ordered and on-hand
for scheduled maintenance and repairs.
Risk of electrical fire is reduced using
Thermal imaging systems. Early detection of hot spots gives the maintenance
personnel time
to correct the problem, effectively eliminating
the chance that it will develop into a fire.
Reduction of equipment
failure and fire increases life safety. Locating problems before they occur
prevents accidents leading to personal injury and property damage.